Industrial Immersion Heaters Range

Shop for Industrial Immersion Heaters

We are very proud of our Industrial Immersion Heaters Range, fully UK  manufactured, to exactingly high standards, from high quality component parts (resistance coil wire, magnesium oxide, tubing & electrical connections) assembled by highly skilled technicians & top CNC machinery.

Having rotateable, robust alloy terminal boxes with top notch Ingress Protection rated at IP67, 8mm diameter Incoloy 800 sheathed elements ideally suited to (unfortunately hard) British water, and a selection of screwplug sizes in both Brass & Stainless Steel.

Industrial Immersion Heaters Images.

We stock the Industrial Immersion Heaters listed below for rapid delivery. We can also make bespoke items to suit your specific needs if required. In BRASS that can include BSP screwplug sizes including 1″BSP, 1.25″BSP, 1.5″BSP, 1.75″BSP, 2″BSP as well as the British Industrial Standard size of 2.25″, which can be fitted with an adaptor to take it up to 2.5″BSP. In STAINLESS STEEL we can offer 2″ & 2.25″BSP screwplugs.

Bespoke items usually take a coupla weeks, but can be shuffled to the top of the pile if you are willing to pay a premium surcharge of approximately 50%. Customers only tend to do this when they are desperate, due to a production line being down & costing £££’s due to not carrying a spare. The moral of this story being, CARRY A SPARE! Especially if your heaters are not standard (ie. 2.25″BSP and a multiple of 3 in terms of kW power output) and stock as listed below.

STOCK Industrial Immersion Heaters.

  • 500w, 1kW, 3kW, 6kW, 9kW, 12kW, 18kW & 24kW stock available for rapid delivery.
  • One cable entry M25 ports by default, two available if needed, please mention this.
  • Terminal covers rotateable through 360 degrees to allow cable entry position to be chosen.
  • Alloy IP67 terminal enclosures. Measuring 120mm diameter x 105mm height.
  • Incoloy 800, “a superior stainless steel”, 8mm diameter elements.
  • Complete with SS thermowell to house our range of 11″ stats.

BESPOKE Industrial Immersion Heaters.

  • Available at any kW loading from 500w up to 27kW.
  • 1″, 1.25″, 1.5″, 1.75″, 2″, 2.25″ and 2.5″ screwplug sizes are available in brass.
  • 2″ and 2.25″ BSP also available in stainless steel.
  • Available with 1 or 2 thermowells at 7, 11 or 18″ for thermostats / cutouts.
  • 1 additional M25 cable entry glands as an option.
  • Available with no thermowell if specified by the client. If you don’t need it, omit it from the build, as it is an unecessary weak point.

Call Jamie on 01827 215684 to discus your Industrial Immersion Heater needs.

Busbar/Wiring variations.

L Shaped Variant – Submerged Immersion Heater.

If your needs are particular, as in heating wax or a tank with greatly varying solution levels, we can supply variants as below.

L shaped coiled immersion heater
L shaped submerged immersion heater

This design places all electrical connections at the bottom of the housing tube (left) and allows for a large amount of element to be placed low down in the tank. This could either provide a lot of power or a low watt density, for oils & chemicals. Or a compromise of power & watt density. As it is bespoke, in a coupla weeks, you can have anything you want basically.

Useful Industrial Immersion Heaters Background information.

Industrial Heating elements are a resistance coil wire (producing heat), encased in magnesium oxide (the white powder, compacted by rolling down from 10mm to 8mm. For protection of wire & insulation purposes, bizarrely) encased in a usually stainless steel tube. Amore detailed written explanation is available here. For a video explanation by some bloke with a really boring voice, click above.

industrial heating element cross section
heating element cross section

Just for clarification, an Immersion Heater (see below) is 3 such elements (as image above) on a screwplug with a terminal box housing the connections. Cuz we all speak diffrent!

We can supply individual Industrial Heating Elements as well. call Jamie on 01827 215684 for a chat.

If you prefer to go Over the Side of the vessel, have a look at our Vat Heaters Range.

Browse immersion heater options.